Priniciples of Electromechanical Relay Operation


3.33 Mercury Displacement Relays

This type of relay, owing to its construction has many advantages, such as:
1. Self renewing contact. Mercury rewets the contact electrode providing a new contact surface with each actuation, so the surface does not pit or weld.
2. Hermetically sealed contacts. This provides internal and external protection from arcing and environmental abuse.
3. Low contact resistance. Large electrodes and surrounding mercury volume creates large contact mating areas.
4. Quiet operation. Acoustical noise from rebounding contacts is eliminated.
5. Long life. One moving part an no pivots, hinges, pins or mechanical linkages results in virtually no wear.
6. Bounce free operation. Mercury surface tension enable the mercury to bridge the contacts during the plunger settling time.

The principle of operation can be understood by visualizing a glass tube containing a pool of mercury upon which floats a metallic plunger. An electrode is suspended some distance above the surface of mercury. When the coil power is off, the mercury level is below the electrode tip. No current path exists between the insulated center electrode and the mercury pool. When coil power is applied the plunger is drawn down into the mercury pool by the pull of the magnetic field and the plunger centers itself within the coil. This action raises the mercury level, so it covers the end of the electrode and thus completes the current path. Upon removing the coil power the buoyancy force of the mercury causes the plunger assembly to again rise to the starting position. This drops the level of the mercury and breaks the current path through the center electrode and the mercury pool. A disadvantage of this type of control is the relay must be mounted upright.