Priniciples of Electromechanical Relay Operation


3.27 Introduction to Thermal Relays

Thermal relays provide operate time delays of 0.1 second to 5 minutes, the operate time for a particular design being a function of adjustment and power dissipation or applied voltage. The basic relay consists of a heater element, a moving bi-metallic heated member, and an actuating linkage that operates normally open or normally closed contacts. Because this device depends on thermal expansion and contraction effects to obtain the desired operate time delay, there is also an appreciable inherent delay on release. Rapid reoperation, therefore, is possible only with special circuit arrangements.

Thermal relays employ only inorganic materials in their construction, and hermetically sealed units are, therefore, relatively free from contact activation effects. The heater elements are wound with low temperature coefficient wire to minimize resistance changes with temperature. Being dependent upon heating for operation, thermal relays may be used for direct current, or the equivalent alternating current, rms operation.
The terms associated with the design and application of thermal relays are peculiar to these devices. These terms are defined in Chapter 1.